super insulation

Inside an Air Barrier Inspection

Location: Inman Square, Cambridge, Massachusetts

Services: PHIUS+ Energy Consulting and Mechanical Design for a New Modern Single Family Home

ZED recently visited a site in Cambridge to check out the progress of the home’s air barrier. ZED’s Jordan Goldman, who provided energy consulting and mechanical design for the three-story, single family house, led the site visit along with representatives from ZRE Development (Owner) and GRS Construction (Framer). Site visits like this during construction are important both for catching any errors before the building enclosure is complete and for educating builders about proper technique going forward in the process.

Jordan walked the interior and exterior of the home, paying particular attention to the many tricky areas where air leakage typically occurs. A home’s air barrier is intended to limit uncontrolled air leakage into and out of a building’s thermal envelope. ZED’s design is for the air barrier to be continuous, which means that the system has no discontinuities, particularly as it transitions from one assembly to another (e.g. from wall to roof). ZED typically installs the air barrier at the sheathing layer, where it’s easy to maintain continuity across the envelope. Exterior rigid insulation will protect the air barrier from the outside and the framed wall cavity protects the air barrier from meddling hands on the inside.

Example of an air barrier:

Thermal Envelope:
The basement slab, foundation walls, above-grade walls, ceilings, roofs and any other building element assemblies that enclose conditioned space or provide a boundary between conditioned space and outdoors or uninsulated spaces.

Click to Expand this typical wall section, components of which exist at this project.

The largest component of this Cambridge home’s air barrier is the green ZIP System sheathing that wraps the whole exterior of the house, but there are other components that we will explore below:

Exterior: Green ZIP sheathing with integral air barrier. All seams of the ZIP must be taped, as well as any nails that have been overdriven (such that the nail head pulls through the green face of the ZIP) - with tape or liquid flashing.

Exterior: The roof edge detail has 4” of continuous insulation wrapping over the roof edge with the fascia board fastened to the structure underneath. A self-adhered membrane will be installed over the roof sheathing, turning down over the wall to tie into the ZIP sheathing.

Exterior: All exterior wall penetrations have to be water tight and air sealed. Water-tightness occurs at the outer surface of the foil-faced polyiso; air-tightness occurs at the ZIP sheathing. ZED recommends installing conduit / wires / pipes / ducts that will penetrate the building envelope now so that they can be easily air-sealed to the ZIP sheathing.

Interior: The slab vapor barrier turns up at the perimeter and is taped to the foundation wall. The foundation received a primer for proper tape adhesion.

Bonus: Jordan surfing the window well!

Exterior: Semi-rigid mineral wool insulation at foundation wall. Foil-faced polyiso foam board insulation should meet the kickout flashing from above and meet the mineral wool from below. Cut edges of polyiso should all be wrapped in tape.

Exterior: Windows are aluminum clad triple glazed windows, fully air-sealed at the exterior window face. ZED recommends a different sill prep for doors than windows, since water infiltration is more of a liability at the door sill. Lift/slide doors (see left) will lead to a freestanding deck.

Interior: Rim joists need insulation. Mineral wool batt is recommended for ease of installation.

Bonus: PV panels spotted on the neighbor’s roof!

In Progress: Cork Insulation at this Providence Net Positive Home

A new net positive, all-electric home is being constructed in Providence's East side, utilizing cork insulation as a component of its airtight enclosure. Cork insulation will help keep the home cool during summer and retain heat during winter, reducing energy consumption and contributing to exceptional indoor air quality.

About Cork Insulation. Cork is a 100% natural and renewable material, made by carefully harvesting the bark of a cork oak tree, an ancient tradition that doesn’t damage the tree. These trees can live between 150 and 250 years and are harvested every nine years - moreover cork tree harvesting actually improves the tree’s health over its lifespan!

Cork is then dried and expanded into cork board through a steam-heat process, requiring no added chemicals or binders during its production. In fact, all byproduct and waste is returned to the production process, making cork insulation incredibly sustainable. The result is a finished product with a negative carbon footprint.

Project Background. This project was conceived as a full time residence for an author who desired open concept living, outdoor connections, and enough bedrooms to accommodate her mature children with their own future families. A music room and craft studio allow the homeowner to explore her artistic pursuits, while an electric cooktop and built-in car charging station make carbon free living accessible.

Location. The residence is located in the Blackstone neighborhood, in the northeast corner of Providence's East Side. The land parcel consists of 18,700 SF of mature grounds and trees, privacy from the road, and a south facing backyard. Several of the client's relatives moved into the neighborhood, creating a sort of urban family compound. Large areas for gathering were therefore a priority, as were open-concept spaces for cooking, dining and entertaining.

FEATURES:

  • Indoor and outdoor living spaces

  • Expansive glazing for views, daylight, and energy

  • Intentional continuous spatial flow, modern sight lines

  • Seamless indoor and outdoor living

  • Exercise room and cedar soaking tub

  • Craft studio, music room

  • Two car garage with electric charging

  • Tesla battery backup

  • Private primary suite deck

  • Shou Sugi Ban ell detail

TEAM

Architecture, Mechanical Design: ZeroEnergy Design

Contractor:
Adams + Beasley Associates

Interior Design:
Atsu Gunther Design

Landscape Architect:
Greg Lombardi Design

Windows and Cork Supplier:
Eco Windows and Facades

Photos:
Adams + Beasley Associates

Pre-Cork:

ZED's Stephanie Horowitz Brings Net-Zero Expertise to a Somerville Victorian

Energy Retrofits in Historic Homes. Stephanie Horowitz was enlisted by Boston Globe staff to tour a historic Somerville home and share her thoughts about how to improve its energy efficiency towards net-zero performance. Stephanie joined air-sealing specialist Jason Taylor of Byggmeister Associates and contractor Mark Philben of Charlie Allen Renovations on the tour. The group provided recommendations on the attic and basement insulation, use of a blower door test for checking air leaks, proper interior and exterior wall insulation, custom-built storm windows, and more. The piece provides convenient cost information for each topic, giving the reader a sense of what a retrofit to an old home might set them back. The question remains - if net-zero is your goal, is retrofitting an old home the most reasonable path?

MORE: BOSTON SUNDAY GLOBE STORY

In Progress: Multifamily Housing in Taunton

ZED has been working with the Taunton Housing Authority (THA) since 2020 to perform a comprehensive sustainable renovation of four scattered site low-rise developments with 24 units of multifamily affordable housing. Funded by DHCD Formula Funding and a Comprehensive Sustainability Initiative (CSI) grant, the goal was maximum energy conservation, emission reductions, and water use reduction. The result was significantly upgraded apartments with superior insulation, triple-glazed energy efficient windows, insulated doors, and optimized systems to improve the quality of life for THA’s residents.

Energy and Cost Reduction. Testing, site visits, analysis and cost estimating resulted in cost optimal improvements, including air sealing, extra attic insulation, new doors, continuous insulation, foundation insulation, high efficiency boilers, and toilet replacements. Air sealing and insulation was achieved by the installation of a Zip System R-Sheathing for 4 inches of total continuous insulation, taped air/water-resistive barrier, re-siding, and air sealing at vented attics. At the Martel Street development, the fieldstone foundation wall and rimboard was air sealed and insulated using low GWP closed cell spray insulation. This resulted in a 70.5% air tightness improvement between pre- and post-construction blower door testing.

Overcoming Challenges. Each of the four sites had unique conditions, however all shared the challenge of increased costs and elongated procurement due to COVID-19. Additionally, there was existing poor quality construction at two of the four developments, no access to crawl spaces under one development, and fully occupied residences during all renovations. At one development, Owner records showed that construction was completed in 1983, however closer observation indicated a far earlier vintage, such as balloon framing and heavy timber sill on fieldstone foundations. Re-siding and re-roofing were outside of the project scope, so ZED recommended 3” low VOC ccSPF insulation for the basement air sealing and insulation, allowing resident reentry within 6 hours; foam sealant plus blown cellulose insulation for the attic.

 

Zip system tape at flanged window creating positive drainage 

Zip-R insulated panel over 2” foil faced insulation and self-adhered air barrier

Foil faced insulation over continuous air barrier 

Cement board and stucco protection over foundation insulation board

Wall insulation inside porch roof

New low-maintenance, durable roofing and siding

CUSTOM BUILDER MAGAZINE FEATURES HINGHAM MARSHFRONT

ZED’s custom home in Hingham, MA was featured in the Spring 2022 issue of Custom Builder Magazine, in an article titled ‘Net Zero and Beyond.’ The piece talks about what it takes to design a home to net zero - or net positive - energy performance - which isn’t achieved with just a few solar panels. Design, siting, and building enclosure are all part of the equation, in addition to “listening to clients and interpreting their program to look for ways to incorporate flexible spaces serving multiple purposes and/or transforming over time,” says Stephanie Horowitz, who was interviewed for the piece.

When talking about net zero homes, great design often gets lost in the conversation. Horowitz emphasizes this important first step, which is then followed by (2) super-insulated building enclosure, (3) high efficiency systems, and (4) renewable energy, prioritized in that order and all working together as a system.

Hingham Marshfront. The 4,200 square foot home takes advantage of its natural surroundings with multiple decks overlooking the salt marsh and a vegetable garden, all part of the owners desire to connect to the outdoors. Other features include a private guest studio, large mudroom and art space and open living areas that create maximum functionality for the owners and their soon-to-be young adult children.

MORE: CUSTOM BUILDER ARTICLE

Prioritizing Building Envelope Resilience

475 Building Supply, ZED, and Thoughtforms collaborated on an extensive technical article with construction photos about the Lincoln Net Positive Farmhouse.

For more insight and in-progress construction photos read the article on the 475 Blog.

MORE:  ARTICLE

2016 Passive House Symposium Success!

2016 Passive House Symposium was a resounding success! Speakers, vendors, and attendees all gathered at District Hall in Boston for a full day of amazing content and knowledge sharing.   Panels covered a variety of topics, including the legislative process, selling Passive homes, wall sections, and multifamily buildings.

MORE: SYMPOSIUM BROCHURE

Below from left to right:  Panelists  Senator William Brownsberger, Emily Norton, Masschusetts Chapter Director of the Sierra Club, and Eugenia Gibbons, Clean Energy Program Director of the Mass Energy Consumers Alliance.

Below:  Panel moderator Stephanie Horowitz, member of Passive House Massachusetts Board of Directors, and Managing Director of ZeroEnergy Design.

Below: Keynote speaker Ken Levinson, President of New York Passive House.